May 2003: More details: Door trim, fuel line


Part 1 | Part 2 | This is Part 3

The Before Picture: There is a piece of aluminum trim which fits inside the top of the door jam. This acts as the lip edge to hold your rubber door seal in place and is held there by pop rivets. Before installing, I used 320 grit sandpaper, sanding in a left to right motion. This adds a smooth finish to the aluminum before putting it back in. The yellow stuff is the original rubber adhesive.
This view shows effects of the sanding... it actually shines easy when you do this. Using the pop rivet gun to get the part securely fastened back on the car. This is not hard to do.
This is how it looks back in the door jam. Later I will use a solvent to remove the old glue before the new trim is attached. It's easier here to work off the old adhesive because the metal is so flimsy you can't get a good grip on it.

FUEL LINES Before :
The hard fuel line on a TII runs along the left/driver side of the US car. About a month ago, I used a die grinder with a wire wheel to clean off any corrosion and old undercoating. This is a task - it takes about 2 hours to do it right. Then I decided to "mummify" the line from the elements using a product called PlastiDip which is for putting rubber type coatings on tools. It's black to start with, so after that was dry (2 coats) I used Eastwood's cast aluminum colored paint to bring it back silver and then a coat of clear over the silver to dull it down a bit.  The arrows below point to where the fuel line will go snug up against the body - this is the engine compartment view, along the frame rail where the factory put these metal style clamps on for you to hold the line.
Originally, there is a type of rubber gasket in each clamp that went around the line. I chose to make new ones out of a new bicycle inner tube, the width being a bit wider than the clamp in case it slips later.
You have to start positioning the line first at the back of the car by having an assistant hold it in place. Then you start at the engine compartment. You need a small piece of electrical tape to hold the gasket you've made in place. It may have to slide a bit left or right for proper placement, so don't tape it to the line, only the gasket.
Do them one at a time, from front to the back of the car. This is one is right next to the rear foot well.
This view shows the view from back by the left rear wheel looking forward. I thought this would help you visualize how it takes the bend going towards the engine compartment.
More of the same here. This does show how the bottoms of my floor drains ended up.
This shows how the line makes the last bend up as hit heads towards the fuel pump.
 
If you peer into the rear wheel well, this is how it should look. Man, I wonder how long this area will stay clean like this after I get it on the road? If I could only keep it this clean...
 
AS ALWAYS, MORE NEXT MONTH :)
Part 1 | Part 2 | This is Part 3
 

 


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